Industry 4.0 transformation is inevitable. The transition does not happen overnight but rather step-by-step. With 4 steps of machine automation, equipment connectivity, process visualisation and predictive maintenance for achieving business transformation, Advantech provides value-added products and solutions helping customers to embrace Industry 4.0.
Using the integration of machine vision and motion, Robotics and AGVs (Automated Guide Vehicles) can reduce dependence on manpower, reach lean production and even unmanned production. The system includes:
Board / system testing operations automation;
Chassis factory translation robot arm;
IC Automatic feeders (electric, pneumatic, hydraulic);
Field operations interactive platform (ESD, ESOP).
Machine Monitoring and Predictive Maintenance
Sensors can be used to constantly monitor essential production line equipment and the production status and data can be recorded and transmitted in real-time to the cloud for predictive maintenance analysis to increase productivity and reduce maintenance costs.
Equipment life cycle preventive maintenance system (big data analysis can be conducted by using frequency, time, temperature, oil pressure parameters to provide preventive maintenance recommendations.)
Equipment Monitoring & Optimisation
The production line allocates automatic detection systems such as AOI, ATE and visual detection equipment, which improves test efficiency and product quality.
Real-time monitoring for production efficiency, yield rate, quality and achievement rate of the production line
Equipment availability management
Intelligent production platform (SMT、DIP & Testing)
Stamping press equipment management system
MES Integration and Production Traceability
MES production decision system can collect dynamic production process information, optimise production allocation, achieve advanced manufacturing and trace the production process of products. Furthermore this production process information can be monitored remotely.
On-site production of electronic billboards
Abnormal warning system
Intelligent production planning
Field operations interactive platform
Factory Environment Monitoring
With IoT technology, the factory safety can be monitored for dust, gas, CO2, water and other hazardous materials to optimise factory operation and ensure the quality of the factory environment.
Environmental quality monitoring and control system (Air quality, CO2, temperature and humidity)
Natural gas energy and diesel fuel flow monitoring and control system
Dust monitoring / environmental monitoring of high-risk goods storage / combustible gas monitoring
Factory Energy Management System
Though IoT technology, the Factory EMS system provides the optimisation of energy supply and consumption to reduce CO2 emission and factory operation costs. The system includes:
Energy consumption visualisation system (air conditioning, lighting, power consumption)
Air compressor equipment and Heat recovery ventilation system
Renewable energy and natural gas energy monitoring system
WebAccess Software & Solution Ready Platforms
WebAccess, as the core of Advantech’s IoT solution, is the first Client/Server/Browser based configurable SCADA software. Through Advantech’s HMI/SCADA system, we can build up the foundation of IoT data management. In addition, with its open architecture, vertical domain applications can easily be integrated. In WebAccess solutions, WebAccess runs on a preconfigured Advantech solid hardware platform to collect field data from remote I/O devices and/or controllers via different communication hardware. Using vertical related algorithms, it presents the data in a remote web browser with a domain focused template. With this totally integrated product solution, vertical system integrators can take advantage of the fusion of the time proven Advantech hardware and leading edge WebAccess remote monitoring SCADA software to quickly deliver a reliable project to customers. Users can also enjoy the convenient, fast, cost-effective solution for remote management, diagnose, and maintenance. Advantech provides several powerful WebAccess Bundled Products to speed up your project implementation time and reduce managerial resources.
Remote I/O & Wireless Sensing Modules
For more than 20 years, Advantech offers versatile Remote I/O & Wireless Sensing Modules to the market. The recent launched Ethernet I/O and Wireless I/O which are broadly used in IoT or other industrial applications, such as facility monitoring, environment monitoring, and industrial process control. Advantech distributed remote I/O modules are categorized into two families, Ethernet I/O (ADAM-6000 series) and RS-485 I/O (ADAM-4000 series), which are subdivided into Analog I/O and Digital I/O modules. Some of them support Modbus RTU communication protocol.
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